Hipotronics-508009 WARNINGS Equipment Environment All components whether in transportation, operation or storage, must be in a noncorrosive environment. Electrical Shock Hazard During Maintenance Disconnect power or take precautions to insure that contact with energized parts is avoided when servicing. Special Handling This module uses electrostatic sensitive devices. SPECIFIC WARNINGS Disconnect power before installing dipshunts on the MMU backplane. Failure to do so will result in contact with cabinet areas that could cause severe or fatal shock. (p. 3-9, 3-19) Wear eye protection whenever working with cleaning solvents. When removing solvents from printed circuit boards using compressed air, injury to the eyes could result from splashing solvent as it is blown off the printed circuit board. (p. 6-1) SPECIFIC CAUTIONS Never operate the INICT03 module with the machine fault timer circuit disabled (jumper pins connected). Unpredictable module outputs may result. These unpredictable module outputs may adversely affect the entire communication system. (p. 3-15) To avoid potential module damage, evaluate your system for compatibility prior to module installation. This module uses connections to the module mounting unit backplane that served other functions in early Network 90 systems. (p. 3-17) WBPEEUI250019A0 ix Support Services Elsag Bailey will provide assistance in the operation and repair of its products. Requests for sales or application services should be made to your nearest sales or service office. Elsag Bailey can also provide installation, repair and maintenance contract services. When ordering parts, use nomenclature or part numbers and part descriptions from equipment manuals. Parts without a description must be ordered from the nearest sales or service office. Recommended spare parts lists, including prices are available though the nearest sales or service office. Elsag Bailey has modern training facilities available for training your personnel. On-site training is also available. Contact your nearest Elsag Bailey sales office for specific information and scheduling. Additional copies of this instruction, or other instructions, can be obtained from the nearest Elsag Bailey sales office at a reasonable charge. x WBPEEUI250019A0 Trademarks and Registrations Registrations and trademarks used in this document include: ® INFI 90 Registered trademark of Elsag Bailey Process Automation. ® INFI-NET Registered trademark of Elsag Bailey Process Automation. ® Network 90 Registered trademark of Elsag Bailey Process Automation. WBPEEUI250019A0 1 - 1 Introduction Section 1 Overview The INICI03 Cnet-to-Computer Interface is a Harmony rack communication interface. It provides a host computer or human system interface (HSI) access to Control Network (Cnet) in the Symphony Enterprise Management and Control System. Figure 1-1 shows the computer interface. NOTE: The INICI03 interface is fully compatible with existing INFI 90 OPEN Strategic Enterprise Management Systems using the INFI-NET communication system. Control Network Cnet is a unidirectional, high speed serial data network that operates at a ten-megabaud communication rate. It supports a central network with up to 250 system node connections. Multiple satellite Cnet networks can link to a central network. Each satellite network supports up to 250 system node connections. Interfacing a maximum number of satellite networks Figure 1-1. Cnet-to-Computer Interface COMPUTER INICT03 MODULE IMMPI01 MODULE T02342A INNIS01 MODULE CNET CO N TRO LWAY SCSI OR RS -232-C 1 - 2 WBPEEUI250019A0 Intended User gives a system capacity of 62,500 nodes. Redundant Cnet communication capability is a standard feature. On the central network, nodes can be satellite networks, Harmony control units, human system interfaces, and computers each connected through a Cnet communication interface. On a satellite network, nodes can be HCU cabinets, human system interfaces, and computers. Computer A computer can access Cnet for data acquisition, system configuration, and process control. It connects to Cnet through a Cnet-to-computer interface. The computer connection to Cnet enables plant personnel, for example, to develop and maintain control configurations, manage the system database, and create HSI displays remotely using Composer engineering tools. There are additional Composer and Performer series tools and applications that can access plant information through a Cnet-to-computer interface. Human System Interface A human system interface such as a Signature Series workstation running Conductor Series software provides the ability to monitor and control plant operations from a single point. It connects to Cnet through a Cnet-to-computer interface. The number of workstations in a Symphony system varies and depends on the overall control plan and size of a plant. The workstation connection to Cnet gives plant personnel access to dynamic plant-wide process information, and enables monitoring, tuning, and control of an entire plant process from workstation color graphics displays and pushbutton keyboard. Intended User Personnel installing, operating, or maintaining a Cnet-to-computer interface should read this instruction before performing any installation, operation, or maintenance procedures. Installation requires an engineer or technician with experience handling electronic circuitry and familiarity with communication networks. Interface Description WBPEEUI250019A0 1 - 3 Interface Description The Cnet-to-computer interface is made up of the INNIS01 Network Interface module, the INICT03 Computer Transfer module, and the IMMPI01 Multifunction Processor Interface module (Fig. 1-1). This interface gives a host computer access to point data over Cnet. The computer connects through either an RS-232-C serial link at rates up to 19.2 kilobaud or through a SCSI parallel port. The interface is command driven through software on the host computer. It receives a command from the host computer, executes it, then replies to the host computer. NOTE: Conductor NT interfaces to Cnet through an INICI03 Cnet-to-Computer Interface. Conductor VMS does not use the INICI03 interface but instead has its own dedicated version of the Cnet-to-computer interface (IIMCP02 and IIMLM01). INNIS01 Network Interface The INNIS01 Network Interface module is the front end of every Cnet communication interface. It is the intelligent link between a node and the Cnet network. In this case, it works in conjunction with the INICT03 module. The INNIS01 module allows any node to communicate with any other node within the Symphony system. The INNIS01 module is a single printed circuit board that occupies one slot in a module mounting unit (MMU). The circuit board contains microprocessor based communication circuitry that enables it to interface with the INICT03 module over a dedicated I/O expander bus. Two latching screws on the faceplate secure the INNIS01 module to the module mounting unit. There are 16 LEDs on the faceplate that display error codes and event/error counts. The INNIS01 module has three card edge connectors for external signals and power (P1, P2, and P3). Connector P1 connects to common and +5, +15, and -15 VDC power. Connector P2 connects the INNIS01 module to the I/O expander bus to communicate with the INICT03 module. The INNIS01 module connects to its Cnet communication network through a cable attached between its P3 connector and an NTCL01 termination unit. Communication between nodes 1 - 4 WBPEEUI250019A0 Interface Description is through coaxial or twinaxial cables that connect the termination units of each node. INICT03 Computer Transfer The INICT03 Computer Transfer module handles all communication with a host computer. The module is command driven through software on the host computer. The INICT03 module receives a command from the host computer, executes it, then replies. The INICT03 module firmware enables the host computer to issue commands for data acquisition, process monitoring, and process control, and to perform system functions such as security, time-synchronization, status monitoring, and module configuration. The INICT03 module can store up to 30,000 point definitions (depending on point types). It uses an IMMPI01 module for host computer connection. The INICT03 module is a single printed circuit board that occupies one slot in the module mounting unit. The circuit board contains microprocessor based communication circuitry that enables it to directly communicate with its INNIS01 module, to directly communicate with an IMMPI01 module, and to interface to Controlway. Two latching screws on the faceplate secure the INICT03 module to the module mounting unit. There are 17 LEDs on the faceplate and a stop/reset pushbutton. The INICT03 module has three card edge connectors for external signals and power (P1, P2, and P3). Connector P1 connects to common, +5 VDC power, and Controlway. Connector P2 connects the INICT03 module to the I/O expander bus to communicate with the INICT03 module. Control and data signals connect from the INICT03 module to the IMMPI01 module through a 60-pin ribbon cable. The cable connects between the INICT03 P5 connector and the IMMPI01 P6 connector. IMMPI01 Multifunction Processor Interface The IMMPI01 Multifunction Processor Interface module handles the I/O interface between the host computer and the INICT03 module. The IMMPI01 module supports either SCSI or RS-232-C computer interface. When communicating through the RS-232-C port, the module can act as data communication equipment (DCE) or data terminal equipment (DTE). Features WBPEEUI250019A0 1 - 5 The IMMPI01 module is a single printed circuit board that occupies one slot in the module mounting unit. The circuit board contains microprocessor based communication circuitry that enables it to communicate with its INICT03 module through the ribbon cable connection. The IMMPI01 module has three card edge connectors for external signals and power (P1, P2, and P3). Connector P1 connects to common and +5 VDC power. Connector P2 is not used. Connector P3 is used to cable connect the module to an NTMP01 termination unit. The P6 connector is used to cable connect the IMMPI01 module to the INICT03 module. For RS-232-C computer interface, the module cable connects to an NTMP01 termination unit. Two RS-232-C ports are located on the termination unit. The NTMP01 jumper configuration determines DTE or DCE operation. For SCSI computer interface, the SCSI port (P5) is located at the module faceplate. In this case, no termination unit is required. Host Computer The host computer can connect to the INICI03 interface in two ways. It can connect using a SCSI communication cable from the SCSI port on the IMMPI01 faceplate to the SCSI port on the host computer. Or, it can connect from its RS-232-C port to an RS-232-C port of an NTMP01 termination unit. The termination unit cable connects to the IMMPI01 module. Two RS-232-C ports are located on the termination unit. Features The Cnet-to-computer interface has the following features: • Cnet provides a plant-wide communication network. • Cnet provides time-synchronization across the control system plant wide. • Each node can operate independently of other Cnet nodes. • Computer interface modules provide localized startup and shutdown on power failure without operator intervention. • Fast response time. The ten-megabaud communication rate gives timely information exchange. 1 - 6 WBPEEUI250019A0 Instruction Content • The INICT03 module packages process information for maximum transmission efficiency. • The computer interface modules handle four message types: broadcast, time-synchronization, multicast and NIS poll. • All messages contain cyclic redundancy check codes (CRC) and checksums to insure data integrity. Instruction Content This instruction consists of following sections: Introduction Provides an overview of the computer interface. It contains module descriptions, features, and specifications. Description and Operation Explains interface operation. Installation Covers handling guidelines and explains how to configure the modules before placing them into operation. Operating Procedures Provides information about normal module operation. Troubleshooting Explains how to troubleshoot the modules using error codes and lists corrective actions. Maintenance Contains a maintenance schedule for the modules. Repair and Replacement Explains how to replace the modules. Replacement and Spare Parts Provides a list of part numbers and nomenclatures. Appendices Provides information on termination unit configuration. How to Use this Instruction Read this instruction in sequence. It is important to become familiar with the entire contents of this instruction before using the modules. This instruction is organized to enable quick information retrieval. 1. Read and perform all steps in the installation section. Glossary of Terms and Abbreviations WBPEEUI250019A0 1 - 7 2. Thoroughly read the operating procedures section before applying power to the computer interface. 3. Refer to the troubleshooting section if a problem occurs. This section will help to diagnose and correct a problem. 4. Refer to the maintenance section for scheduled maintenance requirements. 5. Go to the repair and replacement section to find instructions on how to replace a module. Glossary of Terms and Abbreviations Table 1-1 contains those terms and abbreviations that are unique to Elsag Bailey Process Automation or have a definition that is different from standard industry usage. Document Conventions The ? in a nomenclature or a part number indicates a variable for that position (e.g., IMMFP1?). Table 1-1. Glossary of Terms and Abbreviations Term Definition Cnet Symphony system advanced data communication highway. Controlway High speed, redundant, peer-to-peer communication link. Used to transfer information between intelligent modules within a Harmony control unit. Exception report Information update generated when the status or value of a point changes by more than a specified significant amount or after a specified period of time. I/O expander bus Parallel communication bus between the Harmony rack controllers and rack I/O modules. INFI-NET INFI 90 OPEN system advanced data communication highway. MMU Module mounting unit. A card cage that provides electrical and communication support for Harmony rack modules. Termination unit Provides input/output connection between plant equipment and the Harmony rack modules. 1 - 8 WBPEEUI250019A0 Reference Documents Reference Documents Table 1-2 lists the documents that provide additional information for related hardware and software. Refer to them as needed. Related Nomenclatures Table 1-3 lists nomenclatures related to the Cnet-to-computer interface. Specifications Refer to Table 1-4 for the specifications of the modules making up the Cnet-to-computer interface. Table 1-2. Reference Documents Document Number Title WBPEEUI210504?0 Function Code Application Manual, Symphony WBPEEUI260039?0 Multifunction Processor Termination Unit (NTMP01) WBPEEUI260040?0 Communication Termination Unit (NTCL01) WBPEEUI270002?0 Primary Interface, Composer WBPEEUI270003?0 Automation Architect, Composer Table 1-3. Related Nomenclatures Nomenclature Description IEMMU11, EMMU12, IEMMU21, IEMMU22 Module mounting unit NFTP01 Field termination panel Table 1-4. Specifications Property Characteristic/Value IMMPI01 Communication ports Power requirements Two RS-232-C and one SCSI +5 VDC at 415 mA; 2.08 W typical Specifications WBPEEUI250019A0 1 - 9 INICT03 Memory Power requirements Communication rates 512 kbytes ROM 2 Mbytes RAM +5 VDC at 1.958 A; 9.8 W typical 50 to 19,200 baud (RS-232-C ports) or 4 Mbytes/sec (SCSI port) INNIS01 Memory Power requirements System capability Communication rates 208 kbytes RAM 64 kbytes ROM +5 VDC at 900 mA; 4.5 W typical +15 VDC at 5 mA; 0.08 W typical -15 VDC at 200 mA; 3 W typical 62,500 nodes in the system; 250 nodes on a loop. Any combination of Cnet-to-Cnet, Cnet-to-HCU, and Cnet-to-computer interfaces. 10 Mbaud or 2 Mbaud All Cnet Communication Modules Mounting Electromagnetic/radio frequency interference Ambient temperature Relative humidity Atmospheric pressure Air quality Certification Canadian Standards Association (CSA) Factory Mutual (FM) (pending for INICT03) Occupies one slot in standard module mounting unit. Values not available at this time. Keep cabinet doors closed. Do not use communication equipment any closer than 2 meters from the cabinet. 0° to 70°C (32° to 158°F) 5% to 90% up to 55°C (131°F) noncondensing 5% to 40% above 55°C (131°F) noncondensing Sea level to 3 km (1.86 mi.) Noncorrosive Certified for use as process control equipment in an ordinary (nonhazardous) environment. Approved for use in Class I, Division 2, hazardous locations |