ACU-01B 3HNA024871-001 03 This chapter contains the mechanical and electrical installation procedure of the drive. WARNING! Before installing the ACH550, ensure the input power supply to the drive is off. For flange mounting (mounting the drive in a cooling air duct), see the appropriate Flange Mounting Instructions: Note: The ACH550 should only be mounted where all of the requirements defined in chapter Preparing for installation are met and the checklist has been completed. Frame size IP21 / UL type 1 IP54 / UL type 12 Kit Code (English) Kit Code (English) R1 FMK-A-R1 100000982 FMK-B-R1 100000990 R2 FMK-A-R2 100000984 FMK-B-R2 100000992 R3 FMK-A-R3 100000986 FMK-B-R3 100000994 R4 FMK-A-R4 100000988 FMK-B-R4 100000996 38 Installing the drive ACH550-01 User's Manual Preparing the mounting location 1. Use the mounting template to mark the position of the mounting holes. 2. Drill the holes. 3. Insert the screws halfway into the holes. Note: Frame sizes R3 and R4 have four holes along the top. Use only two. If possible, use the two outside holes (to allow room to remove the fan for maintenance). 1 Installing the drive 39 ACH550-01 User's Manual Removing front cover (IP54) 1. Loosen the captive screws (the amount of screws depends on the size of the frame) around the edge of the cover. 2. Remove the cover. 1 2 40 Installing the drive ACH550-01 User's Manual Removing front cover (IP21) 1. Remove the control panel, if attached. 2. Loosen the captive screw at the top. 3. Push side clamps in. 4. Pull up to lift the cover. 1 2 3 4 Installing the drive 41 ACH550-01 User's Manual Mounting the drive (IP54) 1. Remove the rubber plugs by pushing from the outside. 2. Position the ACH550 onto the mounting screws or bolts 1 and securely tighten in all four corners. 3. Reinstall the protective plugs. 4. Warning stickers in different languages are supplied with this manual. Attach a warning sticker in the appropriate language on the inside plastic shell. 4 1 Lift R6 drives by their lifting holes. 42 Installing the drive ACH550-01 User's Manual Mounting the drive (IP21) 1. Position the ACH550 onto the mounting screws or bolts 1 and securely tighten in all four corners. 2. Warning stickers in different languages are supplied with this manual. Attach a warning sticker in the appropriate language on the inside plastic shell. 1 2 1 Lift R6 drives by their lifting holes. Installing the drive 43 ACH550-01 User's Manual Overview of wiring installation (R1…R4) The figure below shows an overview of the terminal layout for frame sizes R1…R4. WARNING! To avoid danger, or damage to the drive, on IT systems, corner-grounded TN systems and residual current circuit breakers, see section Disconnecting the internal EMC filter on page 45. J1 ON ON X0003 Panel connector Power LED (Green) Fault LED (Red) Optional module 1 (Extended relay output module) Optional module 2 (Plug-in fieldbus) Power output to motor (U2, V2, W2) EM3 GND X1 – Communications RS485 (Modbus, FLN, N2, BACnet) The figure shows the R3 frame size. Other frame sizes have similar layouts. Frame sizes R5…R6 differ. See the following pages. X1 – Analogue inputs and outputs (and 10 V ref. voltage output) X1 – Digital inputs (and 24 V aux. voltage output) X1 – Relay outputs EM1 Power input 3-phase: U1, V1, W1 1-phase: U1 (live), W1 PE J2 ON J5 ON J2 ON J5 ON J1 – DIP switches for analogue inputs (two switch types can be used) AI1: (in voltage position) 0(2)…10 V AI2: (in current position) 0(4)…20 mA J2/J5 – DIP switches for RS485 termination off position on position 1 2 ON J1 FlashDrop option 44 Installing the drive ACH550-01 User's Manual Overview of wiring installation (R5…R6) The figures below show the general termi |