









更换盖子,将装置安装到DIN导轨上,然后重新连接电缆。
8.重新建立电源后,检查B(电池)LED是否亮起。
9.以经批准的方式处理耗尽的锂电池。
图65.SB821外部电池单元-盖已拆除
!
SB821 3.6V锂电池组
注意警告
电池上的文字。
X1
B–B+SH
第5节SB822可充电外部电池单元的维护
3BSE036351-510 A 197
SB822可充电外部电池单元
锂离子电池组件安装在SB822单元内。防止问题
你需要定期收费。
电池组规格:
•类型:可充电锂离子,3.75V 2.3Ah
•尺寸:棱柱形14.5x43x50 mm
•锂当量含量:0.8克
更换SB822可充电外部电池单元中的电池
更换锂离子电池:
1.断开TK821V020电缆连接器。
2.断开24V电源电缆连接器
3.从DIN导轨上松开SB822装置。
4.继续操作前,将正确接地的ESD腕带连接到手腕上。
5.小心地拆下SB822单元盖并识别电池组。
6.小心地从PCB上断开电池连接器。
7.小心地拆下电池组。
8.插入新电池并连接。重新装配与拆卸相反。
9.安装装置。
10.以经批准的方式处理磨损的电池组。
机组在线更换5段维护
198 3BSE036351-510 A
机组在线更换
在线更换需要在控制器中添加或删除单元,而无需:
干扰正在运行的应用程序的执行。单元连接到
CEX总线和电气模块总线(S800 I/O)。
CEX总线
通信接口(CI8xx)可以在线删除或更换。
限制适用,请参阅
每个接口的安装部分
以及附录A,硬件单元。
不得在线更换CI8xx(TP8xx)的基板。
模块总线
S800 I/O单元可以在线移除或更换。
不得在线更换模块终端单元(MTU)
冗余CPU
处理器单元可以在线拆卸或更换
(见下一页)
RCU链路电缆可以在线拆卸或更换。
然而,以下限制
应用;您不能更换RCU
在4.1之前的版本中联机链接电缆
软件版本。更多
有关信息,请参阅给出的说明
在交换有缺陷的RCU链路时
电缆在线,见第202页。
不允许在通电和运行状态下操纵CEX总线基板
系统在更换或移除基板之前,该基板上的所有CEX模块
必须删除段。
第5节无BC810冗余配置CPU的维护交换
3BSE036351-510 A 199
在冗余配置中交换CPU,无需
BC810
按照以下步骤更换暂停的处理器单元:
1.断开电源插座与处理器单元的连接。
2.从断开RCU链路电缆和光模块总线电缆
待交换的处理器单元。
3.如果使用PM86x,使用一字螺丝刀松开两个弹簧加载
处理器单元盖上的固定螺钉,然后小心地卸下
处理器单元。如果使用PM891,请小心地拆下该装置。
4.安装新的处理器单元(已安装正确的固件)
并拧紧螺钉。
5.将电源插座重新连接到新的处理器单元。
6.重新连接光模块总线和RCU链路电缆。
7.按下更换的处理器单元上的初始化按钮。
对于PM86x,在运行期间只能更换CPU单元,而不能更换
与基板相关。拆除基板会危及
CEX总线接口(如有)。
对于PM891,在运行过程中,如果没有
危及CEX总线接口的功能(如有)
更换前,新CPU必须加载正确的固件,如
现有CPU。
您无需完全断开RCU链路电缆即可:
交换暂停的处理器单元。仅断开备份CPU,因此保持
连接到主CPU的RCU链路电缆(现在在单个
状态)。但是,如果必须更换RCU链路电缆,请参阅更换
第202页在线故障RCU链路电缆。
电源接通时,新处理器单元的F(ault)指示灯暂时点亮
电源已连接。这不是故障指示。
按下INIT(初始化)按钮将启动重新启动,以保持新的
处理器单元处于冗余模式。
用BC810第5节维护更换冗余配置的CPU
200 3BSE036351-510 A
8.观察启动程序,确保达到双模式,即,
两个处理器单元上的双LED均点亮。
与BC810交换冗余配置的CPU
如果BC810由外部电源供电,则整个CPU具有
底板,可在操作过程中更换。
按照以下步骤交换暂停的处理器单元:
1.断开电源Replace the cover, mount the unit onto the DIN rail, and reconnect the cable.
8. When power is re-established, check that the B(attery) LED lights up.
9. Dispose of the run-down Lithium battery in an approved manner.
Figure 65. SB821 External Battery Unit – Cover Removed
!
SB821 3.6 V Lithium Battery Unit
Note the warning
text on the battery.
X1
B– B+ SH
Section 5 Maintenance SB822 Rechargeable External Battery Unit
3BSE036351-510 A 197
SB822 Rechargeable External Battery Unit
The Li-Ion battery package is mounted inside the SB822 unit. To prevent problems
you need to charge it on a regular basis.
Specification for the battery package:
• Type: Rechargeable Lithium-Ion, 3.75V 2.3 Ah
• Size: Prismatic 14.5x43x50 mm
• Lithium equivalent content: 0.8 g
Replacing the Battery in an SB822 Rechargable External Battery Unit
To replace the Li-Ion battery:
1. Disconnect the TK821V020 cable connector.
2. Disconnect the 24V supply cable connector
3. Release the SB822 unit from the DIN-rail.
4. Attach a properly grounded ESD wrist strap to your wrist before you proceed.
5. Carefully remove the SB822 unit cover and identify the battery package.
6. Carefully disconnect the battery connector from the PCB.
7. Carefully remove the battery package.
8. Insert the new battery and connect. Reassemble is reverse from disassemble.
9. Install the unit.
10. Dispose of the worn battery package in an approved manner.
Online Replacement of Unit Section 5 Maintenance
198 3BSE036351-510 A
Online Replacement of Unit
Replacement online entails adding or removing units in a controller without
disturbing the execution of the running application program. Units are connected to
the CEX-Bus and the electrical ModuleBus (S800 I/O).
CEX-Bus
Communication interfaces (CI8xx) Can be removed or replaced online.
Restrictions apply, refer to the
installation section for each interface
and to Appendix A, Hardware Units.
Baseplates for CI8xx (TP8xx) Must not be replaced online.
ModuleBus
S800 I/O units Can be removed or replaced online.
Module Terminal Units (MTUs) Must not be replaced online
Redundant CPUs
Processor unit Can be removed or replaced online
(see the next following pages)
RCU Link Cables Can be removed or replaced online.
However, the following restriction
applies; you cannot replace the RCU
link cable online in a previous than 4.1
software version. For more
information, see the instructions given
in Exchanging a Defect RCU Link
Cables Online on page 202.
It is not allowed to manipulate CEX bus baseplates in a powered and running
system. Before changing or removing a baseplate, all CEX modules on that
segment must be removed.
Section 5 Maintenance Exchange of CPU in Redundant Configuration without BC810
3BSE036351-510 A 199
Exchange of CPU in Redundant Configuration without
BC810
Follow the steps below to exchange a halted processor unit:
1. Disconnect the Power Supply Socket from the processor unit.
2. Disconnect the RCU link cables and optical ModuleBus cable from the
processor unit to be exchanged.
3. If PM86x is used, use a blade screwdriver to release the two spring-loaded
captive screws on the processor unit cover, and then carefully remove the
processor unit. If PM891 is used, carefully remove the unit.
4. Fit the new processor unit (which already has the correct firmware installed)
and tighten the screws.
5. Reconnect the Power Supply Socket to the new processor unit.
6. Reconnect the optical ModuleBus and RCU Link Cable.
7. Press the INIT push button on the replaced processor unit.
For PM86x, only the CPU unit can be exchanged during operation, and not the
associated baseplate. Removing the baseplate jeopardizes the functioning of
CEX-bus interfaces, if any.
For PM891, the entire unit cannot be exchanged during operation, without
jeopardizing the functioning of CEX-bus interfaces, if any
Before replacing, the new CPU must be loaded with the correct firmware as in the
existing CPU.
You do not have to disconnect the RCU link cables completely in order to
exchange a halted processor unit. Disconnect only the backup CPU, thus keeping
the RCU link cables connected to the primary CPU (now running in a single
state). However, if you must replace the RCU link cables, see Exchanging a
Defect RCU Link Cables Online on page 202.
The F(ault) LED of the new processor unit is temporarily lit when the power
supply is connected. This is not an indication of fault.
Pressing the INIT button initiates the restart that is required to keep the new
processor unit in redundant mode.
Exchange of CPU in Redundant Configuration with BC810 Section 5 Maintenance
200 3BSE036351-510 A
8. Observe the startup procedure and make sure that Dual mode is reached, that is,
the Dual LED is lit on both processor units.
Exchange of CPU in Redundant Configuration with BC810
If the BC810 is powered from an external power source, the entire CPU, with
baseplate, can be replaced during operation.
Follow the steps below to exchange a halted processor unit
1. Disconnect the Power Supply Socket from the processor unit.
2. Disconnect the RCU Link Cable and optical ModuleBus cable from the
processor unit to be exchanged.
3. Disconnect the Control Network cables.
4. Rotate the locking device to the SLIDE position (2) on the unit baseplate,
see Figure 17 on page 69.
During synchronization, the new processor unit inherits the IP address from the
running processor unit.
Reuse of CPU modules replaced from redundant configurations within the
same control network, might cause control network problems due to the MAC
and IP address handling. See MAC and IP Address Handling in Redundant
Configuration on page 49. Such reuse should not be fulfilled unless both the
replaced module and the module previously acting together with it in redundant
configuration are known to be restored from the previous mutual address swap.
It is recommended to set up an IP-config session and use the “Restore factory
settings” option subsequently followed by reassignment of the IP address or
assignment of a new IP address.
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