







CI873和TP867-以太网/IP接口
在40°C(104°F)的环境温度下,不需要计算:
带S800 I/O的标准AC 800M控制器的散热要求
配置,安装在ABB落地式或壁挂式机柜内。
对于安装在地板安装或内的标准AC 800M控制器配置
壁挂式机柜,外部电源的推荐保险丝额定值
是:
如果配置与所述配置不同,则详细说明
计算电流消耗可在以下文本中找到。
下表列出了所有设备的电流消耗和功耗
AC 800M控制器中包含的相关硬件单元。
将此信息用于:
•确定AC 800M和S800 I/O的供电要求
配置
•计算机柜产生的功率损耗。
表中给出的值是典型的,适用于这些应用。它是
假设70%的单元信道同时活动。
表130.安装在ABB机柜中的AC 800M–保险丝要求
保险丝额定值保险丝类型
10 A延迟动作保险丝
电流消耗和功耗附录B功耗
406 3BSE036351-510 A
电流消耗和功耗
典型电流消耗和功耗见第406页的表131
AC 800M机组的数据。
表131.交流800M机组的电流消耗和功耗数据
24 V功耗下的单位电流备注
典型大值典型大值
PM851 180毫安300毫安5.0瓦8.0瓦(1)
PM856 180毫安300毫安5.0瓦8.0瓦(1)
PM860 180毫安300毫安5.0瓦8.0瓦(1)
PM851A 180毫安300毫安5.0瓦8.0瓦(1)
PM856A 180毫安300毫安5.0瓦8.0瓦(1)
PM860A 180毫安300毫安5.0瓦8.0瓦(1)
PM861 250毫安430毫安6.0瓦10.3瓦(1)
PM861A 250毫安430毫安6.0瓦10.3瓦(1)
PM864 287毫安487毫安6.9瓦11.4瓦(1)
PM864A 287毫安487毫安6.9瓦11.4瓦(1)
PM865 287毫安487毫安6.9瓦11.4瓦(1)
PM866 210毫安360毫安5.1瓦8.6瓦(1)
PM891 660毫安750毫安15.8瓦18瓦(1)
BC810 50毫安70毫安1.2瓦1.7瓦
SM810 160 mA 250 mA 3.8 W 6.0 W
SM811 160 mA 250 mA 3.8 W 6.0 W
CI851 150 mA 200 mA 3.6 W 5.0 W
CI852 140 mA 200 mA 3.4 W 5.0 W
CI853 100 mA 150 mA 2.4 W 3.6 W
CI854/854A 190 mA 240 mA 4.6 W 5.8 W
附录B:功耗、电流消耗和功耗
3BSE036351-510 A 407
(1) 这些数字仅适用于PM8xx。对于与CEX总线和
模块总线单元,见第407页的表132。当电流为
利用模块总线和CEX总线的电源,CPU功耗大增加5 W(3 W
对于PM851/PM851A),除了第406页表131中给出的值之外。
CPU通过TP830向CEX总线和模块总线上的单元提供电流,
见第407页表132。
CI855 150 mA 200 mA 3.6 W 5.0 W
CI856 120 mA 200 mA 2.9 W 5.0 W
CI857 150 mA 200 mA 3.6 W 5.0 W
CI858 150 mA 200 mA 3.6 W 5.0 W
CI860 100 mA 150 mA 2.4 W 3.6 W
CI862 190毫安200毫安3.0瓦4.0瓦
CI865 120 mA 200 mA 2.9 W 5.0 W
CI867 160 mA 250 mA 3.8 W 6.0 W
CI868 160 mA 250 mA 3.8 W 6.0 W
CI869 160 mA 250 mA 3.8 W 6.0 W
CI871 160 mA 250 mA 3.8 W 6.0 W
CI872 160 mA 250 mA 3.8 W 6.0 W
CI873 160 mA 250 mA 3.8 W 6.0 W
表132.CEX总线和模块总线的CPU电流供应
总线+5 V+24 V
模块总线(1)大1.5 A(2)大1 1.0 A
CEX总线不适用,大2.4 A
表131.交流800M机组的电流消耗和功耗数据
24 V功耗下的单位电流备注
典型大值典型大值
电流消耗和功耗附录B功耗
408 3BSE036351-510 A
提供给CPU(包括ModuleBus和CEXBus)的+24 V大电流如第408页表133所示:
(1) 不适用于PM891
(2) 对应于+24 V上的额外0.5 A。
表133.CPU的大电流供应,包括模块总线和CEX总线(24 V)
CPU大供电电流
PM851 2.2 A
PM856 4.2 A
PM860 4.2 A
PM851A 2.2 A
PM856A 4.2 A
PM860A 4.2 A
PM861(单个)4.3 A
PM861(冗余对)3.3 A(无模块总线)
PM861A 4.3 A
PM864(单个)4.4 A
PM864(冗余对)3.4 A(无模块总线)
PM864A 4.4 A
PM865(单个)4.4 A
PM865(冗余对)3.4 A(无模块总线)
PM866(单个)4.2 A
PM866(冗余对)3.2 A(无模块总线)
PM891(单个)3.2 A(无模块总线)
PM891(冗余对)3.9 A(无模块总线)
附录B:功耗、电流消耗和功耗
3BSE036351-510 A 409
计算
1.计算每个总线(ModuleBus和CEX总线)的电流要求。
确保不超过第407页表132中给出的限值。相关数据
可从S800 I/O访问TB820、TB840、CI801和CI840
文档
2.通过以下公式计算每个电气模块总线在24 V下的电流消耗:
增加:
Im=I(24 V)+I(5 V)x 0.3
3.为了计算特定电源单元的需求,将结果相加
在24V电流消耗计算中,如下所示:
Itot=Im1+Im2+..+Iunits表131+ICI801s+ICI840s+ITB820s+ITB 840S
如果使用冗余CPU,电流fAt an ambient temperature of 40°C (104°F) it is considered unnecessary to calculate
the heat dissipation requirements for a standard AC 800M Controller with S800 I/O
configuration, mounted within ABB floor-mounted or wall-mounted cabinets.
For a standard AC 800M Controller configuration housed within a floor-mounted or
wall-mounted cabinet, the recommended fuse rating for the external mains supply
is:
Should the configuration be other than that stated, detailed instructions for
calculating current consumptions can be found in the following text.
The following tables present current consumption and power dissipation for all
relevant hardware units included in AC 800M Controller.
Use this information for:
• Dimensioning the supply requirements of an AC 800M and S800 I/O
configuration.
• Calculating cabinet-generated power loss.
The values given in the tables are typical and adapted to these applications. It is
assumed that 70% of unit channels are active simultaneously.
Table 130. AC 800M Mounted in ABB Cabinet – Fuse Requirements
Fuse Rating Fuse Type
10 A Delayed-action fuse
Current Consumption and Power Dissipation Appendix B Power Consumption
406 3BSE036351-510 A
Current Consumption and Power Dissipation
See Table 131 on page 406 for typical current consumption and power dissipation
data for AC 800M units.
Table 131. Current Consumption and Power Dissipation Data for AC 800M Units
Unit Current at 24 V Power Dissipation Remarks
Typical Max Typical Max
PM851 180 mA 300 mA 5.0 W 8.0 W (1)
PM856 180 mA 300 mA 5.0 W 8.0 W (1)
PM860 180 mA 300 mA 5.0 W 8.0 W (1)
PM851A 180 mA 300 mA 5.0 W 8.0 W (1)
PM856A 180 mA 300 mA 5.0 W 8.0 W (1)
PM860A 180 mA 300 mA 5.0 W 8.0 W (1)
PM861 250 mA 430 mA 6.0 W 10.3 W (1)
PM861A 250 mA 430 mA 6.0 W 10.3 W (1)
PM864 287 mA 487 mA 6.9 W 11.4 W (1)
PM864A 287 mA 487 mA 6.9 W 11.4 W (1)
PM865 287 mA 487 mA 6.9 W 11.4 W (1)
PM866 210 mA 360 mA 5.1 W 8.6 W (1)
PM891 660 mA 750 mA 15.8 W 18 W (1)
BC810 50 mA 70 mA 1.2 W 1.7 W
SM810 160 mA 250 mA 3.8 W 6.0 W
SM811 160 mA 250 mA 3.8 W 6.0 W
CI851 150 mA 200 mA 3.6 W 5.0 W
CI852 140 mA 200 mA 3.4 W 5.0 W
CI853 100 mA 150 mA 2.4 W 3.6 W
CI854/854A 190 mA 240 mA 4.6 W 5.8 W
Appendix B Power Consumption Current Consumption and Power Dissipation
3BSE036351-510 A 407
(1) These figures apply only to the PM8xx. For current-consumption data relating to the CEX-Bus and the
ModuleBus units, see Table 132 on page 407. Due to transfer or conversion losses in the CPU when current
supply to ModuleBus and CEX-Bus is utilized, the CPU power dissipation increases by maximum 5 W (3 W
for PM851/PM851A) in addition to the values given in Table 131 on page 406.
The CPU supplies current, via TP830, to units on the CEX-Bus and ModuleBus,
see Table 132 on page 407.
CI855 150 mA 200 mA 3.6 W 5.0 W
CI856 120 mA 200 mA 2.9 W 5.0 W
CI857 150 mA 200 mA 3.6 W 5.0 W
CI858 150 mA 200 mA 3.6 W 5.0 W
CI860 100 mA 150 mA 2.4 W 3.6 W
CI862 190 mA 200 mA 3.0 W 4.0 W
CI865 120 mA 200 mA 2.9 W 5.0 W
CI867 160 mA 250 mA 3.8 W 6.0 W
CI868 160 mA 250 mA 3.8 W 6.0 W
CI869 160 mA 250 mA 3.8 W 6.0 W
CI871 160 mA 250 mA 3.8 W 6.0 W
CI872 160 mA 250 mA 3.8 W 6.0 W
CI873 160 mA 250 mA 3.8 W 6.0 W
Table 132. CPU Current Supply to CEX-Bus and ModuleBus
Bus +5 V +24 V
ModuleBus(1) max. 1.5 A (2) max. 1.0 A
CEX-Bus Not Applicable max. 2.4 A
Table 131. Current Consumption and Power Dissipation Data for AC 800M Units
Unit Current at 24 V Power Dissipation Remarks
Typical Max Typical Max
Current Consumption and Power Dissipation Appendix B Power Consumption
408 3BSE036351-510 A
Maximum current of the +24 V supplied to the CPU (incl. ModuleBus and CEXBus) is shown in Table 133 on page 408:
(1) Not for PM891
(2) Corresponds to additional 0.5 A on +24 V.
Table 133. Maximum Current Supply to CPU incl. ModuleBus and CEX-Bus (24 V)
CPU Maximum Supply Current
PM851 2.2 A
PM856 4.2 A
PM860 4.2 A
PM851A 2.2 A
PM856A 4.2 A
PM860A 4.2 A
PM861 (single) 4.3 A
PM861 (redundant pair) 3.3 A (no ModuleBus)
PM861A 4.3 A
PM864 (single) 4.4 A
PM864 (redundant pair) 3.4 A (no ModuleBus)
PM864A 4.4 A
PM865 (single) 4.4 A
PM865 (redundant pair) 3.4 A (no ModuleBus)
PM866 (single) 4.2 A
PM866 (redundant pair) 3.2 A (no ModuleBus)
PM891(single) 3.2 A (no ModuleBus)
PM891 (redundant pair) 3.9 A (no ModuleBus)
Appendix B Power Consumption Current Consumption and Power Dissipation
3BSE036351-510 A 409
Calculations
1. Calculate the current requirements for each bus (ModuleBus and CEX-Bus).
Be sure not to exceed the limits given in Table 132 on page 407. Data relating
to TB820, TB840, CI801 and CI840 is accessible from the S800 I/O
documentation.
2. Calculate the current consumption at 24 V, for each electrical ModuleBus, by
adding:
Im = I (24 V) + I (5 V) x 0.3
3. To calculate the requirement for a specific power supply unit, total the results
of the 24V current consumption calculations, as follows:
Itot = Im1 + Im2 + .... + Iunits Table 131 + ICI801s + ICI840s + ITB820s + ITB840s
If redundant CPUs are used, current for both CPUs must be included.
Current Consumption and Power Dissipation Appendix B Power Consumption
410 3BSE036351-510 A
3BSE036351-510 A 411
Appendix C Recommended Components
Recommended Components
All recommended components listed below were successfully utilized during
exhaustive tests made by ABB, prior to launching the AC 800M Controller.
Table 134. Recommended Components – PROFIBUS DP
Component Description
PROFIBUS DP Due to the large selection of commercially available
equipment manufactured to PROFIBUS DP Standard, there
is no recommendation for specific PROFIBUS DP
components.
For further details refer to PROFIBUS DP Web Site.
Recommended Components Appendix C Recommended Components
412 3BSE036351-510 A
PROFIBUS DP/PA
Linking Device
(LD 800P)
LD 800P performs the following tasks:
• Potential separation between the PROFIBUS DP and
the PROFIBUS PA
• Conversion of the RS 485 physical arrangement of the
PROFIBUS DP to the physical arrangement based on
IEC 61158-2 of the PROFIBUS PA.
• Adapting the PROFIBUS DP transfer rate to the
PROFIBUS PA transfer rate of 31.25 kBd.
• Power supply of PROFIBUS PA stations over the bus
line.
• Diagnostics via LEDs.
• Ensuring intrinsic safety if the PL 890 power link module
with an intrinsically safe interface is used.
A PROFIBUS DP master (class 1 master), which organizes
the exchange of process data, is contained in the controller
(PLC/PCS). Moreover, a configuration tool, usually a PC,
can be connected as class 2 master to the PROFIBUS DP.
Parameterization and configuration of the bus elements
usually takes place by means of this configuration tool - even
during operation. This is performed using the acyclic
channel of the PROFIBUS DP or PROFIBUS PA. LD 800P
supports both cyclic as well as acyclic PROFIBUS
communication.
Table 134. Recommended Components – PROFIBUS DP (Continued)
Component Description
Appendix C Recommended Components Recommended Components
3BSE036351-510 A 413
PROFIBUS DP/PA
Linking Device
(LD 800P)
(cont.)
The way in which LD 800P works is essentially transparent.
This means that PROFIBUS DP masters have direct access
to PROFIBUS PA slaves. This offers the following
advantages:
• No configuration of the Linking Device is required
• PROFIBUS PA slaves can be treated like PROFIBUS
DP slaves
• There is no PROFIBUS DP address setting on the
Linking Device
• Because of this, there is no restriction on the amount of
data to 244 bytes of I/O data per PROFIBUS PA
segment for the PROFIBUS PA.
See Figure 120 on page 414 for LD 800P Interface. For
more information see fieldbus documentation.
Table 134. Recommended Components – PROFIBUS DP (Continued)
Component Description
Recommended Components Appendix C Recommended Components
414 3BSE036351-510 A
Figure 120. LD 800P Interface
Head station
Connection
PROFIBUS DP
redundant (optional)
Connection
PROFIBUS DP
Connection
PROFIBUS PA
Segment
non-intrinsically
Connection
PROFIBUS PA
Segment
intrinsically safe
HS 840
Power Link Module
PL 810
Power Link Module
PL 890
safe
Appendix C Recommended Components Recommended Components
3BSE036351-510 A 415
Table 135. Recommended components - PROFINET IO
Component Description
MNS iS MNS iS is a motor control center solution that can be
used in PROFINET IO network. MNS iS delivers all
the functions for control, protection and monitoring of
motors and motor starters using software and
hardware modules for the specific tasks. MLink, one
of the interface modules in MNS iS, serves as the
serial gateway interface to higher level systems which
communicate to all modules through PROFINET IO.
Table 136. Recommended components - EtherNet/IP and DeviceNet
Component Description
LD 800DN The LD 800DN adapter, which functions as a gateway
to connect control level networks with device level
networks, provides a router or bridge functionality to
connect EtherNet/IP to DeviceNet. The LD 800DN
provides centralized data storage for data that is
shared between the DeviceNet and Ethernet/IP
networks.
Recommended Components Appendix C Recommended Components
416 3BSE036351-510 A
Table 137. Recommended Components – FOUNDATION Fieldbus
Component Description
FOUNDATION
Fieldbus
Due to the large selection of commercially available equipment
manufactured to FOUNDATION Fieldbus Standard (IEC 1158-
2), there is no recommendation for specific FOUNDATION
Fieldbus components.
This statement covers all FOUNDATION Fieldbus equipment,
including:
• FOUNDATION Fieldbus filters.
• FOUNDATION Fieldbus bus spur distribution terminals.
• FOUNDATION Fieldbus termination.
For further details refer to FOUNDATION Fieldbus
documentation and the FOUNDATION Fieldbus Web Site.
Appendix C Recommended Components Recommended Components
3BSE036351-510 A 417
Table 138. Recommended Components – FOUNDATION Fieldbus High Speed
Ethernet
Component Description
FOUNDATION
Fieldbus High
Speed Ethernet
All used components must be compatible with the
FOUNDATION Fieldbus High Speed Ethernet specification.
FOUNDATION Fieldbus High Speed Ethernet use a high speed
bus (for example 100 Mbit/s) and in addition providing
redundancy. The HSE architecture is effectively an enhanced
standard Ethernet model (IEEE 802.3). The HSE Application
Layer contains the Dynamic Host Configuration Protocol
(DHCP), Simple Network Time Protocol (SNTP) and Simple
Network Management Protocol (SNMP).
System data High Speed Ethernet (HSE)
Max. devices: Has IP addressing, which can support
unlimited nodes
Max. baudrate: 100 Mbit/s
Typical max. extension:
100m at 100Mbit/s on twisted pair,
2000m at 100Mbit/s on fibre
Vendor specific restrictions apply.
Physical Media: Twisted pair, fibre
Network Topology: Star
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