10-2A-B-1165 控制驱动控制减速机 DYNOMAX
进行现场更换。确保插入正确的CI，特别是在热插入时。
确保基板和待安装装置具有兼容的Alpha代码。
否则可能导致设备损坏。在设备上安装装置有任何困难吗
特定底板指示阿尔法码锁定的差异。
不要操纵锁定装置。ABB将不承担以下责任：
操作锁定装置引起的错误。
表4.工厂预设阿尔法代码（续）
装置键位置1键位置2
二节预制铝型材安装
3BSE036351-600 A 83
图24.装置底板-阿尔法码锁布置
预设
字母代码键
在单个配置中安装PM85x/PM86x/TP830处理器单元2节：安装
84 3BSE036351-600 A
在中安装PM85x/PM86x/TP830处理器单元
单一配置
按照以下步骤沿DIN导轨安装处理器单元：
1.如果已经安装，则从
处理器单元的侧面。
2.安装处理器单元、通信接口和S800 I/O
单位。
所有PM8xx的通信接口均位于左侧的CEX总线上
处理器单元。PM8xx的S800输入/输出单元位于电气上
处理器单元右侧的模块总线。
3.轻轻地将它们压在一起，并确保ModuleBus和CEXBus通过基板连接器正确连接。
4.将总线终端重新插入远的通信单元
来自处理器单元。
a、 对于CEX总线TB850（如果使用电缆TK850，则为TB851），参见图25
86页和87页的图26。使用BC810/BC820时，请参阅
图2788页。如果CEX总线上未使用任何单元，则无总线
需要终止。
b、 有关ModuleBus TB807，请参阅S800 I/O文档。如果没有单位
如果在模块总线上使用，则不需要总线终端。
本主题不适用于PM891处理器单元。请参阅中的安装PM891
93页的单一配置。
对于PM858/PM861/PM862/PM864/PM865/PM866/PM867，插入RCU链路
RCU链路接头处的终端插头TB852。终端插头必须：
在单一配置下运行时始终使用。
当冗余处理器在单个配置中运行时，使用RCU
链路电缆TK851，如果RCU链路终端插头TB852不可用。
2节安装：在单个配置中安装PM85x/PM86x/TP830处理器单元
3BSE036351-600 A 85
5.底板电缆连接：
a、 连接电源引线和电源监控信号（如适用）
从SS82x到螺钉端子SA和SB（参见89页图28）。
b、 将控制网络电缆连接至CN1（单连接）或CN1+
CN2（冗余连接）。
c、 将串行协议连接到COM3。
d、 使用电缆TK212将控制构建器连接到COM4（如果需要
改变IP地址等）。否则，将控件生成器连接到
控制网络。
6.将光学模块总线连接到处理器单元上的光学触点
（参见36页图2和140页图45）。关于
S800 I/O中提供了光缆选择和电缆长度
文档
7.PM8xx配有内部备用电池。当电池
使用时，将其放在内部电池支架中（参见201页图68）。
当要使用外部SB821/SB822电池单元时，根据
请参阅页的安装SB821外部电池单元中的说明
151/安装152页的SB822可充电外部电池单元。
请注意，光学模块总线的连接与处理器的连接相同
用于S800 I/O中的FCI（参见168页图59）
不要将内部备用电池放在电池座中，直到
AC 800M控制器已正常通电，内存备份
功能已激活，即B（蓄电池）LED闪烁。如果不正常
电源连接到处理器单元，电池就位，然后
CPU内存将立即开始消耗电池电量。
在单个配置中安装PM85x/PM86x/TP830处理器单元2节：安装
86 3BSE036351-600 A
安装结束时，务必安装新的内部或外部电池
阶段由于在运行期间频繁停电，原电池被大量使用
系统安装。
图25.CEX总线的TB850端子（公）
每个封装都提供一个TB850公CEX总线终端装置
（PM851K01、PM851AK01、PM 856K01、PM856AK01、PMC858K01、以及PM860K01，
PM860AK01、PM861K1、PM861AK01、PM86 2K01、PM 864K01、PM864AK01、，
PM8xx/TP830的PM865K01、PM866K01、PM866AK01和PM867K01
处理器单元。
PM851/PM851A限制为多一个CEX模块。
终结者
TB850
2节安装：在单个配置中安装PM85x/PM86x/TP830处理器单元
3BSE036351-600 A 87
图26.用于CEX总线的TB851端子（母）
终结者
TB851
TK850电缆
Ins 10-2A-B-1165 控制驱动控制减速机 DYNOMAX
 10-2A-B-1165 控制驱动控制减速机 DYNOMAX
exercised in field replacement. Ensure that correct CI is inserted, especially in hot insert.
Ensure that the baseplate and the unit to be mounted have compatible Alpha codes.
Otherwise it may result in equipment damage. Any difficulty in installing a unit on a
particular baseplate indicates a difference in Alpha Code lock.
Do not manipulate the locking device. ABB will take no responsibility for
errors caused by manipulating locking devices.
Table 4. Factory Pre-set Alpha Codes (Continued)
Unit Key Position 1 Key Position 2
Section 2 Installation Prefabricated aluminum profile
3BSE036351-600 A 83
Figure 24. Unit Baseplate – Alpha Code Lock Arrangement
Pre-Set
Alpha Code Keys
Installing the PM85x/PM86x/TP830 Processor Unit in Single Configuration Section 2 Installation
84 3BSE036351-600 A
Installing the PM85x/PM86x/TP830 Processor Unit in
Single Configuration
Use the procedure below to install the processor unit along the DIN-rail:
1. If already mounted, remove the CEX-Bus and ModuleBus terminations from
the sides of the processor unit.
2. Mount the processor unit, the communication interfaces, and the S800 I/O
units.
The communication interfaces for all PM8xx is on the CEX-Bus to the left of
the processor unit. The S800 I/O units for PM8xx is on the electrical
ModuleBus to the right of the processor unit.
3. Press them gently together and make sure that the ModuleBus and the CEXBus are correctly connected, via baseplate connectors.
4. Reinsert the bus terminations into the communication units at farthest away
from the processor unit.
a. For CEX-Bus TB850 (TB851 if cable TK850 is used), see Figure 25 on
page 86 and Figure 26 on page 87. When using BC810/BC820, see
Figure 27 on page 88. If no units are used on the CEX-Bus, no bus
termination is required.
b. For ModuleBus TB807, refer to the S800 I/O documentation. If no units
are used on the ModuleBus, no bus termination is required.
This topic does not apply to the PM891 processor unit. See Installing PM891 in
Single Configuration on page 93.
For PM858/PM861/PM862/PM864/PM865/PM866/PM867 insert the RCU Link
Termination plug TB852, at the RCU Link connector. The termination plug must
always be used when running in single configuration.
When a redundant processor is running in a single configuration use the RCU
Link Cable TK851, if the RCU Link Termination plug TB852 is not available.
Section 2 Installation Installing the PM85x/PM86x/TP830 Processor Unit in Single Configuration
3BSE036351-600 A 85
5. Baseplate cable connections:
a. Connect the power leads and, if applicable, power supervision signals
from SS82x to screw terminals SA and SB (see Figure 28 on page 89).
b. Connect the Control Network cables to CN1 (single connection) or CN1 +
CN2 (redundant connection).
c. Connect the serial protocol to COM3.
d. Connect the Control Builder to COM4 with cable TK212 (if required for
changing an IP address etc). Otherwise connect the Control Builder to the
Control Network.
6. Connect the optical ModuleBus to the optical contacts on the processor unit
(see Figure 2 on page 36 and Figure 45 on page 140). Information regarding
optical cable selection and cable length is provided in the S800 I/O
documentation.
7. The PM8xx is supplied with an internal back-up battery. When the battery is to
be used, place it in the Internal Battery Holder (see Figure 68 on page 201).
When the external SB821/SB822 battery unit is to be used, install it according
to the instructions in Installing the SB821 External Battery Unit on page
151/Installing the SB822 Rechargeable External Battery Unit on page 152.
Note that connection to the optical ModuleBus is identical to that for the processor
unit and for the FCI in S800 I/O (see Figure 59 on page 168.)
Do not place the internal back-up battery in the battery holder until the
AC 800M Controller has been powered-up normally and the memory back-up
function has been activated, that is, the B(attery) LED flashes. If no normal
power supply is connected to the processor unit with the battery in place, then
the CPU memory will immediately start to consume battery power.
Installing the PM85x/PM86x/TP830 Processor Unit in Single Configuration Section 2 Installation
86 3BSE036351-600 A
Always install a fresh internal or external battery at the end of the installation
phase. The original battery is heavily utilized due to frequent blackouts during
system installation.
Figure 25. TB850 Terminator for CEX-Bus (male)
A TB850 male CEX-Bus termination unit is supplied with each package
(PM851K01, PM851AK01, PM856K01, PM856AK01, PM858K01, PM860K01,
PM860AK01, PM861K01, PM861AK01, PM862K01, PM864K01, PM864AK01,
PM865K01, PM866K01, PM866AK01, and PM867K01) of the PM8xx/TP830
processor unit.
PM851/PM851A is restricted to a maximum of one CEX module.
Terminator
TB850
Section 2 Installation Installing the PM85x/PM86x/TP830 Processor Unit in Single Configuration
3BSE036351-600 A 87
Figure 26. TB851 Terminator for CEX-Bus (female)
Terminator
TB851
TK850 Cable
Installing the PM85x/PM86x/TP830 Processor Unit in Single Configuration Section 2 Installation
88 3BSE036351-600 A
Figure 27. CEX-Bus Terminator when using BC810/BC820
BC810
BC810
RCU Link
Cable
PM858/PM861A/PM862/PM864A
Terminator
TB850
PM865/PM866/PM866A/PM867
Terminator
TB850
Section 2 Installation Installing the PM85x/PM86x/TP830 Processor Unit in Single Configuration
3BSE036351-600 A 89
Figure 28. SA/SB Connectors for Supervision Signals
Installing the PM85x/PM86x/TP830 Processor Unit in Single Configuration Section 2 Installation
90 3BSE036351-600 A
Communication Ports
CN1 and CN2
The control network connects to one or two RJ45 connectors (CN1 and CN2)
depending on network option (single or redundant).
Use an RJ45 connector for IEEE802.3 (Ethernet) for connecting to a category 5
Shielded Twisted Pair cable (STP class 5).
Class 5, or higher, cable 10/100BaseT/TX max 100 m (110 yd). ABB recommends
the use of optical fiber in an industrial environment, for example 62.5/125
100BaseFX, max. distance 1500 m (1600 yd).
Table 5. TP830 CN1 and CN2 Connections (RJ45 connectors)
Pin Designation Direction Description
1 TD+ Out Transmit Data (plus)
2 TD- Out Transmit Data (minus)
3 RD+ In Receive Data (plus)
4–5 – – Not used
6 RD- In Receive Data (minus)
7–8 – – Not used
Housing Shield – Shield
PM851/PM851A is restricted to one Ethernet (CN1) port, thus redundant
Ethernet is not available.
Section 2 Installation Installing the PM85x/PM86x/TP830 Processor Unit in Single Configuration
3BSE036351-600 A 91
COM3 Port
The COM3 is an RS-232C port with modem signals. This port is used for serial
protocols such as Modbus, Siemens 3964R, COMLI or custom-design.
Table 6. TP830 COM3 Connections (RJ45 connector)
Pin Designation Direction Description
1 RTS Out Request To Send
2 DTR Out Data Terminal Ready
3 TD Out Transmit Data
4 0V - Signal ground
5 0V - Signal ground
6 RD In Receive Data
7 DCD In Data Carrier Detect
8 CTS In Clear To Send
Housing Shield - Shield
Installing the PM85x/PM86x/TP830 Processor Unit in Single Configuration Section 2 Installation
92 3BSE036351-600 A
COM4 Port
The COM4 port is an RS-232C port, opto-isolated and without modem signals.
Connect Control Builder to this port when connecting directly to the controller, or,
when not required, without the need use the remote tool connection via the Control
Network.
Table 7. TP830 COM4 Connections (RJ45 connector)
Pin Designation Direction Description
1 – – Not used
2 – – Not used
3 TD Out Transmit Data
4 0 V – Signal ground
5 0 V – Signal ground
6 RD In Receive Data
7 – – Not used
8 – – Not used
Housing Shield – Shield
Section 2 Installation Installing PM891 in Single Configuration
3BSE036351-600 A 93
Installing PM891 in Single Configuration
Use the procedure below to install the PM891 processor unit in single configuration:
1. If already connected, remove the CEX-Bus termination from the side of the
PM891 processor unit.
2. Mount the PM891 processor unit, the communication interfaces, and the S800
I/O units on the DIN-rail.
The communication interfaces for PM891 is connected to the CEX-Bus to the
left of the processor unit. The S800 I/O units for PM891 is connected through
the optical ModuleBus at the bottom of the processor unit.
3. Re-insert the bus terminations into the communication units farthest from the
processor unit. For CEX-Bus, use the TB850 termination plug (TB851, if
CEX-Bus Extension cable TK850 is used. If no units are used on the CEX-Bus,
no bus termination is required.
4. Provide termination for redundancy, by using the termination plug
TB853 RCU Control Link Terminator, at the RCU Control Link connector at
the top of the processor unit.
5. Provide cable connections:
a. Connect the power leads to screw terminals L+ and L-. If applicable,
connect the power supervision signals from SS82x to the screw terminals
SA and SB.
b. Connect the Control Network cables to CN1 (single connection) or
CN1 + CN2 (redundant connection).
c. Connect the Control Builder to COM4 with cable TK212 (if required, for
changing an IP address). Otherwise connect the Control Builder to the
Control Network | 10-2A-B-1165 控制驱动控制减速机 DYNOMAX | | | |
